Uses of Nickel Alloy Pipes

Bhansalioverseas is offering a wide comprehensive range of nickel 200 pipes. The product is manufactured by using superior quality of the alloy. All types of welded and seamless pipe are available. It is available in different specifications varying in sizes, thickness, length, dimensions, standards, and forms etc. as buyers needs. Today it is found to be used in different application industries like sugar mills, chemical plants, oil refineries, fertilizers plants, and petrochemicals plants.

Nickel 200 alloy is a solid solution strengthened and high commercially pure wrought material. No doubt the alloy is possessing excellent mechanical properties over several ranges of temperature. Also, it is having excellent resistance to various corrosives, especially in hydroxides. The alloy is highly resistant to several reducing chemicals and is greatly résistance to the caustic alkalis. It has a greater electrical conductivity and excellent résistance to corrosion to natural and distilled water.

The resistance to alkalis and neutral salt solution is making it good for various applications. It has excellent résistance ability to dry fluorine. This alloy offers resistance to hydrochloric and sulfuric acid at various concentration and temperature.  The good thermal, magnetostrictive properties are enhancing its qualities.

Uses of nickel alloy pipes-

The superiority in the quality of Nickel 200 Pipes is making it the ideal choice for various applications. It is thus today found used for various purposes. It is like aircraft turbines, petrochemical industry, medical engineering, nuclear power plants, and steam turbine power plants.

Advantages-

Ø  Resistance to heat- Nickel alloy is enduring high conditions and temperature as well. Likewise, the nickel-chromium alloy that is comprised of more than 15% of chromium is used at a greater temperature that is above 760 Deg C. This ability of easily withstanding high heat Nickel 200 pipes to be used continuously for a longer time in the structures that are producing high temperature.

Ø  Resistance to corrosion- When a metal is encountering oxygen, they are undergoing high resistance to corrosion. This, in turn, is causing corrosion. Nickel is having a slower rate of oxidation, making the nickel alloy high corrosion resistant. This is allowing them in maintaining the integrity for the longest time, particularly in the marine atmosphere wherein the corrosion is problematic.

Ø  Shape memory- Often a metallic material required that could return to old shape when is experiencing heat. Such material is shaped memory alloy. Some of the nickel alloys are having this feature.

Ø  Low expansion- Some of the nickel alloys is having the lower rate of thermal expansions or consistent expansion pattern at a particular range of temperature. This is making those useful when needed pipe that could maintain uniformity in size and shape even at high temperature.

Testing it passes-

Before the delivering of the nickel 200 pipes, it is checked using various effective testing in the industry. The main purpose of testing is to assure defect-free and high quality of pipes supplying. The testing done is IGC test, PMI test, hardness test, chemical test, flaring test, pitting resistance test, flaring test, mechanical test, macro/micro test etc.

For the buyer seeking to get nickel 200 pipes of good quality can have the deal with Bhansalioverseas as they are specialized in offering such product. They as having good years of experience can serve you the best. 

Stainless steel flanges- types you should know about it

Including the stainless steel, flanges are for the upcoming project to assure the best outcome. Stainless steel flanges doubtlessly are fully resistant to corrosion and show greater tensile strength for the plan of industrial piping. Considering ordering the high-pressure Stainless Steel 304 Flanges for the greater temperature and for pressure treatment that complies with API, ANSI, ASME and ASTM standards and will be beneficial.

The flanges that meet with API standards can easily withstand high temperatures and high pressure. The major difference in between flanges the one meeting with ANSI and ASME standards and one meeting API standards is material used that could easily withstand in greater pressure surrounding. They are used more efficiently in dealing with oil and gas. When working with steam, water, and air in the industrial setting, ANSI/ASME flanges are high in common.

Here are the types of SS flanges-

1.       Ring-type joint flanges- These types of flanges can be helpful in high-pressure applications for preventing leakages. The flanges are having the unique groove that can easily be compressed to slip-on, weldneck or blind flanges. This flange also allows a pipe to easily withstand high temperature and high pressure.

2.       Threaded pipe flanges- This flange is beneficial to use because there is no need to weld those flanges to the pipes as they are having the outer thread. These are used commonly for the small diameter project and with greater pressure.

3.       Lap joint flanges- Such flanges are used in conjunction with Taft or stub. As it can be assembled easily and aligned, it can be used in applications requires frequent reassembling and also low-pressure applications.

4.       Weldneck flanges- It is creating a smooth and matching the bevel and thickness of pipes. With the diameter that matches from the pipe inside, they function by transferring pressure to the pipes from the flanges. They are used typically for the greater pressure applications and this flanges style is one of the most commonly used one.

5.       Slip-On flanges- The slip-on flanges are available in big or small sizes and are least expensive. They have the diameter that is the little bit larger than pipes, letting them easily slip over the pipe directly. Once slipping on they are fillet welded. The two kinds of slip-on flanges are hub flanges and ring flanges that differ from the size specifications.

6.       Blind flanges- these flanges are also called as blanking flanges used for sealing pumps, valves, and pipelines for the prevention of flow. They are also right for testing the gas or liquid pressure or even gas flow via the pipe and it can be used as inspection cover. These flanges can be managed easily and can also be reversed that allow expansions.

7.       Socket-weld flanges- It is used in smaller pipe, high-pressure applications. The pipe is inserted to socket and fillet welded that allows smooth flow of liquid and gas through the pipes.

These are a few types of stainless steel flanges about which you need to know. Katariyasteel reliable supplier is offering greater pressure Stainless Steel 310 Flanges that include slip-on and weldneck flanges. All these easily meet API, ASTM, ANSI, and ASME standards. 

5 Ways in Which Steel Channel is Commonly Used

The structural channel, also known as a C-beam, is a type of beam, used majorly in building construction and civil engineering. Its cross section consists of a wide "web", usually but not always oriented vertically, and two "flanges" at the top and bottom, only sticking out on one side of the web. It is differentiated from I-beam or H-beam or W-beam type steel cross sections in that those have flanges on both sides.

Steel Channels has several uses, principally structural, and here are a number of common examples:

WALL

Steel channel is commonly used to build walls for things like garages, warehouses, workshops, and different metal buildings, wherever they're used like studs in standard wood framing. The studs bear the vertical load of the building by running vertically from the bottom plate of the wall to the top plate. Compared to a wood stud, steel channel can support a way larger amount of weight and it is rather more rigid, whereas the weight difference between wood studs and the steel channel is negligible. Of course, the steel channel is tougher to put in, because it needs fastening, bolting or riveting, instead of merely driving nails.

ROOFS

On light-duty roofs, steel channel can be used as rafters, running from the overhang of the roof to the ridge, where they provide support for the roof deck. By using a steel channel rather than wood rafters, the rafters can be smaller and lighter, whereas still supporting a similar quantity of weight. Compared to wood, the steel channel is stronger and longer-lasting, and it will not be damaged by rot, fungus decay or moisture, On heavy-duty roofs, I-beams are usually used because the rafters and the ridge, and steel channel is placed perpendicularly on top of the rafters each few feet, from the ridge all the way down to the eave. This enables the steel channel to bridge the gaps between the rafters, permitting them to be further apart and provides an attachment point for the steel deck.

WINDOW AND DOOR FRAMES

Steel channel can be used to produce secure frames for windows and doors in both metal and wood-framed buildings. Four pieces are cut with miter joints on every end, and the channel slides over the wall in the window or door opening. This leaves a flat surface in the opening to mount a door or window to, and it's rather more secure than frames made of wood. Steel channel is commonly used to produce the frames for commercial fire doors, as well as sub-grade basement doors.

WOOD BEAM SUPPORTS

When extra strength is required in a wood-framed building, steel channel can be used to increase the rigidity and strength of wooden beams. Wood beams can be placed inside an oversized steel channel, providing further strength, whereas still permitting easy attachment of joists and other parts to the wood beam. As an alternative, smaller steel channel will be placed at the bottom of the beam and supported by posts, to extend the strength of an existing beam during a transform. It might even be placed on top of the beam as a cap, to provide further strength during the development of a home.

VEHICLE FRAMES

Steel channel is commonly used to construct the frames of vehicles and is usually specially-formed for that specific function. Heavy-duty steel channel is often used to produce the main frame rails, running from the front of the vehicle to the back. Lighter steel channel may be used to produce cross members, braces or for structural parts like radiator supports. When employed in a vehicle, steel channel provides enough strength and rigidity to prevent the vehicle from flexing too much, while still allowing a small amount of movement to atone for the force produced by the engine.

Steel channel will be used for several different structures moreover, like railings, step stringers, bridge trusses or guard rails. It’s a flexible product that's robust, light, and comparatively maintenance-free.

The Benefits of Structural Steel Buildings

Structural steel is used in some shape or form in almost any type of structure. In today’s modern architecture, steel is a primary feature because of its adaptability and it’s Sustainability. It is widely recognized as one of the most Cost-effective materials in the construction of structures making it the material of choice within the industry. It is strong, recyclable and durable. Structural steel offers structures more light, space and the option of modification if required.

Advantages of Structural Steel Buildings

The use of steel in the building industry has escalated largely. Its prevalence is noticeable in the steel share market price for single-storey industrial buildings and non-residential buildings which have increased considerably.

There are many reasons why steel is an excellent material for structural erection. A few benefits include:

• Cost-effectiveness

• Speedy construction

• Flexibility and adaptability

• Service integration

• Quality and safety

• Sustainability

These 6 Steel Infrastructure Benefits Explained...

Value for Money

The structure of a building accounts for approximately 10-15% of the overall construction costs. It’s clear that choosing the right infrastructure in a competitive market is paramount. It was found that steel framed solutions can reduce building structure costs of up to 6% when compared to using concrete framed buildings – this can make you huge savings.

Speedy Construction

Steel construction involves pre-manufactured items that are produced off-site and can be speedily installed on site with minimal problems. This creates an earlier return on investment and other time-related savings that make an excellent influence on profitability.

Flexibility and Adaptability

Structural steel is often the preferred material used by Architects and Builders due to its durability and flexibility that allows freedom when designing structures. Structural steel can help maximize space in a structure, as it requires less room than other materials such as concrete. The benefit this is the structure can be easily subdivided or altered in any way that changing circumstances require. Structural steel framed buildings can be readily upgraded or refurbished for a change of use, with new facades and other architectural features added with ease.

Service Integration

One of the primary advantages of using a steel structure is in the ability to create more space. Mechanical ventilation for commercial buildings can be easily integrated without taking from the original layout and depth of floors. This can be particularly advantageous when building height restrictions is a major concern.

Quality and Safety

Most, if not all, steel structures are pre-fabricated meaning they are manufactured under controlled factory environments. This means that quality is assured as variables such as the weather are not affecting the property.

Sustainability

All steel structures stick to high environmental standards and achieve low functional carbon targets. Structural steel is acknowledged as one of the most reasonable materials available and is recyclable. In fact, over 80% of steel is recycled in the manufacturing process making it reusable time and time again without impacting its quality and durability.

Facts About Manganese Steel

Manganese Steel is also known as Hadfield steel or mangalloy, it is a kind of steel that contains 12 to 14% manganese. This kind of steel is described as work hardening, high impact strength, resistance to abrasion and others. Due to its hardening properties, this kind of steel is mainly used in the mining industry for various reasons like cement mixers, rock crushers, crawler thirds for tractors, elevators etc as well as in the railway industry and other applications that require high impact features. Today manganese steel is often used in bulletproof cabinets and anti-drill plates etc.

Properties of Manganese Steel:

Manganese Steel is non – magnetic in nature, it has wear resistance, increased hardness, and ductility, and this alloy steel is superior to low carbon grades steel. These steel also has good tensile strength, yield strength, and has high strength at low temperatures making it usable in cryogenic temperature applications. Today manganese steel has played an important role in modern industrial applications due to its unique properties. Due to its non-magnetic property, this steel is an ideal use for electric transformer assemblies and also for industrial lifting magnets.

How to cut or machine Manganese Steel?

As mention above it is not easily machined this Manganese Steel is facing difficulty during machining and this metal cannot be softened by annealing and hardens undercutting and grinding tools, it often requires special tools for machining. This steel can be drilled by using a diamond or carbide and it can be forged from the heating process. It can be cut by using an oxy-acetylene torch, but the most preferable method used is plasma cutting and laser cutting.

How to weld Manganese Steel?

Manganese Steel can be easily welded but you have to keep eye on heating and cold process in order to avoid cracking of the metals. It is because of the toxic nature of the weld fumes, it is necessary to protect yourself accordingly. Usually, an interpass temperature of below 500 F is recommended by an expert to use it during welding.

Know the applications of Manganese Steel:

Nowadays manganese is vital constituent for steel alloy as you know it provides various features to the steel. Generally, Manganese Steel is used in making of steel and plates materials. Some of the applications of Manganese Steel are discussed below:

·         It is basically used to design prison bars and now often use to make bulletproofs cabinets.

·         Manganese Steel has a low coefficient of friction and that makes it useful in repair scarps item from metal to metal applications.

·         Used in automotive industries in shot blasting equipment.

Some major features of Manganese Steel:

Manganese is used to increase the mechanical properties of steel and it contributes to enhancing the overall strength and hardness. Manganese improves the machinability and it also acts as an active deoxidizer. It also provides high yield strength when combining with the sulfur in the steel alloy and reduces the formation of iron pyrite that causes steel to crack and teat during high temperature rolling.

These are some Facts about Manganese Steel and it is widely used today in a wide range of applications.

What is jethete steel –know in detail

Jethete Steel, it is a kind of steel that is martensitic in nature and it is used to add to various other elements to provide it strength and temperature resistance. It contains different variety of other alloy elements in various compositions for example 0.35% silicon, 0.8% manganese, 1.5% molybdenum, 2% nickel, 0.03% nickel, 0.03% nitrogen, and 0.3% vanadium. Jethete steel has a unique combination of properties like high-temperature strength, creep strength, toughness, good ductility and more. Due to its temperature resistance properties, it is used in many industrial applications like aircraft industry, power generation, space research industry, and others. This Jethete Steel is used in some other applications like screws, shafts, pins, bolts in high-temperature applications.

Jethete Steel is a kind of stainless steel and stainless steel terms are used here because this type of steel does not rust. Around 11% presence of chromium elements make it stainless steel and it will not corrode easily. Stainless steel comes in different variety Jethete Steel is one of them. Martensitic is the type of steel which is very hard and strong phase. Nitrogen is also added in the steel in order to provide more strength. This steel combines unique temperature limits up to 560 degrees C. It can be easily hardened and machined.

Features of Jethete Steel

Jethete Steel provides many beneficial features and that makes it a highly demandable steel alloy. Some of the important features are mentioned below:

1.       High strength and temperature resistance

2.       High creep rupture tolerance and strength

3.       High thermal expansion coefficients

4.       Very good toughness and more.

Know its physical properties:

Heat treatment: the Jethete Steel can be annealed by heating to 1300F for 4 hours then subjected to cooling and then applied to harden and temper at 1800/1925F, depending upon the steel properties.

Workability: after heat treatment, the Jethete steel can be bent, drawn, or spun. It is easily forged and preheats to 1400 degree to 1450 degree and quickly heat to 3050 to 2102 degree.

Machinability: this grade of steel is easily machined as compare to other types. Generally, sulphurised cutting tools are recommended to use in this grade of steel. Some of the other tools are also used like rigid tools, grinding tools, drilling tools, grind threading tools, and others. When using single-point carbide turning for finishing and roughing, speed maintain between 200 to 400sfpm.

Applications of Jethete Steel:

The Jethete Steel is continuously using in a different variety of applications, including:

·         Drilling equipment

·         Informing mechanical gears and parts

·         Structural applications

·         High – heat bolting

·         Gas turbine parts etc

Jethete Steel is available in many forms like:

This steel is used in various applications, as know in above these steel is available in different shapes and forms. The user can get this easily as per their applications require. Some of the forms are mention below:

·         Fasteners, bolts, and screws

·         Wires, pipes, tubes

·         Sheets and plates

·         Seamless and welded pipes and tubes

·         Forgings and flanges

This is all about the features and applications of Jethete Steel.

What is tensile strength of steel?

High Tensile Steel generally refers to as low alloy steel that can withstand at maximum strain without falling or breaking or getting deformed. It is having yield strength in the range of 50,000 to 100,000 pounds per square inch. These steels are especially used for constructional works that require high yield, tensile and fatigue strength as well as great toughness when supplied to a quenching and tempering process. We buy metals for different purposes based on their properties and one of these properties is a tensile strength. To know more about this topic, read this article carefully.

Know the term tensile strength:

The word tensile strength is defined as the ability of the metals or any material which can withstand or survive before breaking or falling. It is the ability to stretch the metal and provide the stress without getting metal affected. In engineering terms, the tensile strength of a material is calculated by dividing the cross-section of tested metal by the stress placed on that material. It is generally measured in terms of tons per square inch or pounds of materials. It is an important measure of the material that is performed in applications and this measurement is widely performed when describing the properties of the metals and alloys.

Tensile strength is an engineering term and it is especially used in the field of mechanical engineering, structural engineering, and material science. Tensile strength mentions the point when material subjected to elastic to plastic deformation. In other words, tensile strength is used for testing of metal that will find how much a particular metal or alloy will elongate before hitting and how much load a particular material can bear before it loses structural integrity.

How to check tensile strength of steel?

The tensile strength of High Tensile Steel is varying according to the composition of alloying metals and it also depends upon varieties of grades. As like other properties like high strength, corrosion resistance, heat resistance, weldability, and machinability, it is also the important properties to measure before buying any kind of steel alloy product. It differs for different densities of steel.

Know the different types of tensile strength:

Yield strength: it is a kind of stress that is applied to the material and it can withstand without permanent deformation of shape and size. It is measured in tons per inch, pounds per square inch, or thousands per square per inch. The tensile strength of steel may also be express in MPA or megapascal.

Ultimate strength: it is the maximum strength that is applied to a metal so that it can withstand without breaking.

Breaking strength: it is the type of strength that works on the stress-strain curve at the time of rupture. It is also applied to check the loading capacity of the steel alloy or any other metal.

Tensile strength is applied to a variety of metals like alloys, ceramics, plastics, composite materials, plastics, and wood. There are many devices available in the market with the help of these devices; tensile strength of any alloy metals is easily measured without any hassle. High Tensile Steel applicable in various industrial applications.

Benefits of Using Alloy Steel Bars

As a highly important metal for industrial constructions and engineering, steel enjoys maximum popularity in the industrial arena. The various sectors and different project requirements create the demand for various types of steel.

Alloy Steel is lightweight in nature which makes it the perfect manufacturing material across industrial sectors. From automobile industries to equipment manufacturing plants, alloy steel proves to be useful in a number of industrial projects.

Let’s take a look at some of the highly significant benefits of investing in alloy steel bars.

1. High tensile strength

With High tensile strength and easy compressibility, alloy steel bars exceed their carbon-steel counterparts. It is generally smaller in size compared to carbon-steel and finds usage in a variety of projects.

2. Lightweight

Alloy steel f22 round bars are extremely lightweight in nature. Car or vehicle manufacturing units will reap the benefits of alloy steel as it has the power to create high-performance car wheels. Wheels made out of alloy steel are sturdy and lightweight at the same time. As the result, drivers find it easier to accelerate vehicles with wheels of alloy steel compared to other metals.

3. Powerful parts

While working with alloy steel round bars, you will not have to think before exerting pressure on it. With high strength and pressure-withstanding capabilities, high-quality alloy steels are much better options than the carbon-steel sheets or bars.

You can subject alloy steel parts to reversed and repeated loads, without having to think about its shape.

4. Usable at high temperatures

Heavy engineering industries often work on projects demanding heavy welding and pressure cutting. Needless to say, none other than top quality alloy steel bars will be able to fulfill the needs of such projects.

You can use these bars at exceptionally high temperatures and cutting pressures, thus creating the desired product.

5. Heat dissipation properties

Alloy steel bars possess a unique quality of dissipating heat uniformly. As the result, they offer high-resistance against wear and tear. It is this particular property of the metal that makes it one of the most preferred options in machine and equipment manufacturing plants.

6. Durable and tough

Compared to the other steel variants, alloy steel offers unmatchable durability and optimum strength. Whether it’s for auto parts or machine manufacturing, no other metal can match the versatility, cutting-edge features, and reliability of alloy steels.

Why Does Steel Rust- know the important reasons?

Steel, despite being the most a popular and common material that is used for manufacturing various products around the world has always one common flaw that it rusts. You might have seen the red or brown color flaky material on the old buildings; bridges have been in the open atmosphere for a long time. Steel is not considered the only metal that often gets rust. There are other things like a coin when kept in the open area for a long time gets rust. But, have you ever thought why does steel rust and why other metals won’t get corrosion resistant?   Well, if you are searching answer for this question then this article is for you.

The article entails you all the reasons for steel getting rust and what makes it corrosion resistant. So, continue reading the article and know why steel gets rust.

Why does steel rust?

Any type of material that is made with iron and is exposed to both water and oxygen gets rust. The reason for its rusting is steel is completely made with iron and it is the man-made manufactured material which is often subjected to rust. However, to know why it gets rust it is important for you to know a bit of chemistry and the periodic table. In the periodic table, after helium, those elements that are having 8 electrons in their outer shell will borrow electrons from other nearby elements so as to achieve the same level of electrons.

For instance, water is made with an oxygen atom that has 6 electrons in the outer shell and 2 atoms of hydrogen that has one electron each. While sharing and borrowing the electrons in the reduction reaction rust (FeO(OH) is created.

How rust is formed?

When steel rusts, it often goes through a chemical reaction which is known as corrosion resistant. In this process steel is exposed to water and air, various types of rusts are formed where the most common one is Fe2O3. Basically, rust often forms on the outside surface of any metal because it needs exposure to water and oxygen to get rust. If you ever find any old metal steel rod that is kept outside for a long time, try to scrub it you will get a brown or red powder and that is what rust.

How fast a metal like steel rusts?

Steel gets rust immediately when it is being exposed to air and moisture. But, how fast it rusts often depends on how much the metal is exposed to water and air. The chemical reaction that mainly causes metal like steel to corrode often it happens instantly but it takes time for one to notice it. Rust will affect the outer surface of the steel while slowly corroding the steel surface.

Steel is also considered as corrosion resistant steel that gets corrode when it is exposed to the outside atmospheric condition. The resistance in steel varies as per their type and in different forms. Hence, we can say that steel gets rust when it is exposed to water and air.

Difference Between Phosphorous Bronze and Silicon Bronze

Phosphorous Bronze

Phosphorous Bronze alloy usually has a tin content ranging from 0.5% to 1.0%, and a Phosphorous  content range of 0.01% to 0.35%. These alloys are noteworthy for their toughness, strength, low coefficient of friction, high fatigue resistance, and fine grain.  The tin content increases the corrosion resistance and tensile strength, while the Phosphorous content increases the wear resistance and stiffness. Some typical end uses for this product would be electrical products, bellows, springs, washers, corrosion-resistant equipment. 

Typical uses in following sectors:-

Architecture:-Bridge bearing plates

1. Fasteners:-Fasteners, cotter pins, lock washers
2. Industrial:-Bourdon tubes, bellows, perforated sheets, chemical hardware, truss wire, springs, sleeve bushing, diaphragms, clutch disks, pressure responsive elements, beater bar, textile machinery, welding rods
3. Electrical:-Resistance wire, fuse clips, electromechanical spring components, electrical flexing contact blades, electrical connectors, electronic connectors, wire brushes, switch parts, electronic and precision instrument parts.

Silicon Bronze

Silicon Bronze is an alloy that can cover both brass and bronze (red silicon brasses and red silicon bronzes). They typically contain 20% zinc and 6% silicon. Red brass has high strength and corrosion resistance and is commonly used for valve stems. Red bronze is very similar but it has lower concentrations of zinc. It is commonly used in the manufacturing of pump and valve components.

Typical uses in the following sectors:-

1. ELECTRICAL: conduit, pole line hardware, motor, rotor bars
2. FASTENERS: bolts, cable clamps, cap screws, machine screws, nuts, rivets, u bolts, fasteners, screws
3. INDUSTRIAL: oil refinery plumbing tube, heat exchanger tube, welding rod, hydraulic pressure lines
4. MARINE: hardware

Source: http://www.supermetalind.com

Application of Different Types of Bars

Steel bars have an unbelievably wide variety of uses for many different industries. A wide range of alloy composition types can comprise steel making it a very versatile material for use in producing alloy steel bars and stainless steel bars.

Steel bars are used in a variety of industries such as the cement industries, military equipment, shipbuilding, part machining processing, technology related, paper industries, and other types of architecturally related businesses. Steel bars applications depend on the type of bars needed and come in various sizes and shapes.

Application of different Types of Bars

Use steel flat bar types

Stainless Steel flat bars are used as brackets, base plates, braces, ornamental work, and other such uses. The steel bar distributors provide various thicknesses ranging from 1/8 inch by 1/2 inch to 3 inches by 6 inches.

Use of stainless steel round bars

Stainless steel round bars have one vital factor going for them: they are made from stainless steel. Stainless steel is corrosion resistant and the stainless steel which has higher alloy content is able to withstand the onslaught of acids, "chlorine bearing environments" as well as solutions containing alkaline. Because of this resistant, some of the uses of stainless steel bars are in machining, fasteners, grills, and construction.

Use the steel square bar

Steel square bars due to its shape are often used to manufacture other items. Furniture makers use square steel bars to make metal furniture; fasteners manufacturers use stainless steel square bars to manufacture bolts, nuts, screws and more. Steel square bars can be manufactured in various sizes as per client’s requirements.

Use hexagonal and channel steel bars

Hexagonal and channel steel bars have applications in the construction industry, and can also be sized according to the company's needs. Its application is more general-purpose. Channel steel bars, which come in shapes like I beams, H beams and C beams, are the backbones of buildings and ships and other structures. They are designed to hold weight.

Hastelloy and Incoloy: Fasteners for Oil Field Corrosion

Oilfields are exposed to a wide variety of corrosive elements including carbonic acids, sour gas (H2S), and hydraulic fracturing/stimulant acids such as hydrochloric and hydrofluoric acid. Naphthenic acids and simple organic acids are also found in crude oil extraction. In addition to acids, these environments contain sand and other tough components which cause erosion and thereby speeding up corrosion via erosion-corrosion. Water flooding, elevated temperatures, and extreme pressures also contribute to this corrosive environment. Stainless steels such as 304 and 316 often cannot handle these extremely corrosive conditions and specialty nickel alloys are needed. In this blog, we will discuss the benefits of specialty alloy fasteners that are important to prevent oil field corrosion and minimize failures.

The Hastelloy family of nickel alloy is generally employed to prevent oil field corrosion. Hastelloy C276 bolting is used sour gas oil field situations and can be used to 8,000 psi H2S and 400°F.

Sulfur has been found to cause severe pitting and catastrophic cracking even among many nickel alloys. This is another example where Hastelloy C276 fasteners perform very well through their ability to prevent sulfur-induced stress cracking. This is particularly important for fasteners that perform critical applications as a relatively small amount of corrosion can cause fasteners to fail. C276 also provides excellent protection to carbonic acid, organic acid, and water-related corrosion. It is also resistant to CO2 related corrosion which can be common in wells.

Hydrochloric acid found in hydraulic fracturing and well stimulants is also another corrosive element where Hastelloy can be useful. Hastelloy C276 bolts are resistant to all concentrations of hydrochloric acid at room temperature and can be employed successfully up to about 120°F. For more extreme temperatures and concentrations of HCl, materials like Hastelloy C2000 and tantalum should be used.

Incoloy 825 and 925 are common choices for sour gas well corrosion protection even at elevated temperatures. Incoloy 825 provides excellent resistance to sour gas with Incoloy 925 bolts being ideal when a combination of high strength and corrosion resistance is needed. The high strength (167.3 ksi tensile strength) of Incoloy 925 bolts are ideal for high-pressure processes often encountered downhole. Incoloy 925 bolts also help protect from chloride related corrosion that can occur as well.

The hydrofluoric acid used in hydraulic fracturing is one of the corrosive elements – even eating through solid tantalum which is inert to most all acids. To curb Hydrofluoric acid, we recommend using Monel 400 or Hastelloy C2000. These are among the very few materials that can handle this environment.

Brief on Steel Angle Bars

Steel angle is a form of structural steel having an 'L' shaped cross section and two legs. The legs could be equal or unequal and the angle maybe 45degree or 90 degrees. They are available in the market in varied dimensions with customized sizes. Different materials are used to make angles depending upon the properties desired in the finished product but generally, angles are produced by high strength low alloy steel or hot-rolled carbon steel. Accordingly, you have mild carbon angle, high strength low alloy carbon angle etc. Based on the surface treatment angles can also be classified into hot-dip galvanized and painted or black (no treatment) category. Coatings are smeared on to the angles to enhance the critical temperature of steel. With a change in the composition of the alloy, the steel's thermal properties will also change. Carbon steels are generally used for constructional shapes plates, pipes, and tubing. High strength low alloy steels have the same uses in addition to being used for W shapes.

The process used for bending steel varies depending upon the requirements. Angled steel as mentioned above holds a place of significance in several constructions and engineering projects and hence the angle produced has to be the exact size. Various calculations are undertaken to ensure that the resultant product is of the desired quality.

The uses of stainless steel angles are listed below:

• Daily living items use: They are used in Day-to-Day items such as bed frames, benches, chairs, fencing posts, coffee tables, frames for supporting air conditioner etc.

• Supporting and constructional uses: The applications include bridges, shelves, warehouses, cable towers, communication towers, power towers, equipment etc.

The reliable performance and low cost of angles make it a popular component in all the applications. Quality considerations hold top importance in its manufacture. As it is widely used in many structural projects, lack of good quality products will diminish the life of the structure whereas angles of high quality and strength will ensure the durability of all the applications. Most of the constructional steel projects fail due to weak connections; like at places where a beam connects to a column or where the beam connects to a joist and so on. Therefore, choosing a reliable manufacturer is of supreme importance. A trustworthy store will stock varied sizes of unequal angles, stainless steel round bars, alloy steel plates and all other steel forms that are required for your structural and day to day projects.

Stainless steel plates also offer the advantage of high workability, that is, they can be easily used in machining, stamping, welding and fabricating. 

Valves: its types & Applications in Various Industries

Valves are one of the popular kinds of transportation across the world including pipelines. Generally, it works on the phenomenon of controlling the flow via pipes passageways by opening, closing or obstructing the pipe or passageway. Most valves are used on pipes as well as a number of the other major industries together with oil, gas, mining, water. Basically, valves are devices that are accustomed to regulating gases, liquids & slurries. you may be noticed that pipelines do transport large amounts of liquid & gas product often across the globe. While staying effective whole the time & the pipelines need to require special components of equipment so as to manage the flow of the product. This is the reason that the valves are for!

History of Valves- at a glance

To control the flow of water running out of the pipe around 4000 years ago, Chinese people arose with the conception of using cork or bamboo. With the emergence of the steamer, the valves became a vital tool in the niche of mechanical. There have been solely 2 forms of valves- Butterfly & Slide were utilized in order to regulate the flow of gas or liquid passing through them till that point. Later on, the advanced valves came into the limelight that's far more adaptable so as to work seamlessly in sophisticated work conditions.

Typically, the valve consists of various sub-parts. However, they do not just manage the flow of liquid or gas the pressure & direction of it. Valves are available in different materials like Stainless Steel, Carbon Steel, Monel, Inconel, Hastelloy, and PTFE Lined Valves.

Categories of Valves

There are six major classes of valves such as:

1.  Control

2.  Dividing

3.  Safety

4.  Check

5.  Multipurpose

6.  Cutoff

Types of Valves

These valves fall into the class of a basic one. Here is a large range of valves is available which comes with a completely different mechanism in conjunction with various purposes:

1.  Cock: this type of valve the flow is blocked by the conical plug.

2.  Butterfly: It comes with a disc that sits in the middle of the pipe as well as coupling sideways.

3.  Ball: as the name describes it embraces a metal ball that shifts positions so as to regulate the flow of liquids.

4.  Gate: this type of valve open lowering metal gates around them.

5.  Needle: It uses an extended sliding needle so as to control the flow of the product.

6.  Spool: usually, the valves are utilized in order to control the pressure in the hydraulic system.

7.  Others: Plug, Poppet, Globe, Pinch, etc.

Applications in Various Industries 

The industries like oil & gas proffer the opportunities to valve & automotive flanges manufacturers to create the product that meets the operational desires particularly when it involves ball & needle valves. Well, the demand has been unendingly increasing with the increase for the past years.

The leaders of oil & gas industries have a powerful tie-up with manufacturers & suppliers of the needle valve. Generally, the valves are used to defend equipment while controlling the product flow.