Alloy Steels- Overview and the common uses of the Alloy Steels

Alloy steel is a kind of steel that is alloyed with a variety of elements. It weighs in between 1.0% and 50%. This is because the steel with this much weight consists of good mechanical properties. These are then further broken down and categorized as low alloy steels and high alloy steels. All steels are alloys but not all steels can be said as alloy steels. Some of the properties of alloy steels are:

•        Strength

•        Hardness

•        Toughness

•        Wear resistance

•        Corrosion resistance

•        Hardenability

•        Hot hardness

Alloy steels consist of one or more than one element excluding carbon such as manganese, nickel, copper etc. Actually, this steel creates an alloy with specific properties that are not found in carbon steels. These steels are used in industries widely due to their unique features like their low cost, extensive availability, ease of processing and other mechanical properties.

The commonly used elements are Aluminum in the range of 0.95-1.30%, Boron in the range of 0.001-0.003%, Chromium in the range of 0.5-18%, copper in the range of 0.1-0.4%, Lead, Manganese in the range of 0.25-13%, and Nickel in the range of 2-20%.

Alloy steels are divided into four classes-

1.       Structural steels- subjected to stresses in machine parts

2.       Tool and die steels

3.       Magnetic alloys

4.       Stainless and heat-resisting steels

These steels have become ubiquitous metals like stainless steel as they have their uses in everything from cookware to building arts. This alloy has various attributes due to which it is considered as very useful steel. It has an excellent shine, a surface that resists corrosion and rust, and it proves to be very durable under harsh conditions of weather.

Common uses of the Alloy steels:

There are many uses of this steel. Some of them are listed below that are very common.

Architecture: The alloy steel has been used in architecture for a long time. Some of the famous buildings have been made from this steel. Tons of corrosion resistant sheet metals are used to prevent the buildings from corrosion. It actually works. All the buildings that have been built using this steel create a luminescent, ever-shining façade. This is why these steels are used as they protect the buildings from being dull.

Household items: Stainless steel is used for everything when it comes to the household- from countertops to body jewelry- it covers everything. As this alloy resists staining and rust, this is considered as the best choice for household things. The pots and pans in the kitchen are mostly surrounded by the alloy steel protection to protect them from stains. This is because the items used for cookware should be beneficial in health, so rust is not allowed.

Artwork: Many artists have started using steel alloys for fine art pieces. These are used to create a canvas, a contemporary abstract art that is painted. Also, some of the statues have been made from this alloy steel so that they remain shiny always.

So, these are some common uses of alloy steels. These have made their place in the world of steels and are considered the best for many things.

Benefits of Stainless Steel Forged Round Bar

Stainless steel bars are made with forging. Forging is a manufacturing process in which metal is molded using limited compressive power; the blows are conveyed using a power pound. Forging is done at a particular temperature. Stainless steel Forged bar exporter give impeccable, exact and reflect finish shape. It is available in different materials like alloy steel, carbon steel, aluminum, nickel, and titanium. The best material with the most points of interest is stainless steel.

The advantage of stainless steel bar is that it is corrosion and rust free, as these bars are by and large utilized in gigantic manufacturing plants dealing with synthetic compounds stainless steel does not respond with synthetic concoctions subsequently keeps it from corroding. It is also heat and fireproof and as utilized in industrial facilities these bars may come in contact with heat and fire. It is likewise a robust metal with long life. These bars are likewise staining free and if at all stained they can be easily removed.

These forged round bars are for the most part utilized in machinery, instruments, valves, fittings, vessels, spines, threading bars, trams, concoction and fuel tankers, sign sheets, elevators, lifts, lifts, and petrol synthetic fabrication. Stainless steel bars are easily available in the market.

These bars are exceptionally particular items and in this manner, not all organizations can stand to purchase such costly bars however these are stainless steel bars which are nearly inexpensive to different metals. Stainless steel contains chromium in them which empowers the metal to work under outrageous temperatures and conditions. It guarantees that stainless steel remains intact under physical records of profoundly pressurized circumstances, successfully transports gases and fluids and is the perfect metal to be utilized in overwhelming machinery and systems.

These bars are also used in places with high pressure. That implies it gets more relevant internal structure and an unquestionably capacity to withstand warping and wearing. As these bars are totally machine made and immaculate by people they are impeccable, exact, flexible, and sturdy and mirror finished as pleasing the vision. These bars are mainly obtained by organizations involving in a ton of manufacturing work. These nations are the significant exporters of stainless steel round bars. These bars are additionally bought by the legislature for the advancement of their individual nations. In order to whole it up Stainless steel bars holds the most extreme number of focal points when contrasted with different metals and shapes.

All You Need To Know About Carbon Steel Bars

Steel bars are used in different industries where they are used in a wide range of applications. They are used in cement industries, shipbuilding, technology related, part machining processing, military equipment and more. Steel bars are made of different components of materials thus making it suitable in different applications. The type of applications in which they are used depends on what type of bars is used and which material is used to manufacture it. Therefore, it is important to know about the materials. Most commonly, carbon steel bars are used because of their good strength and physical properties.

Vast varieties of carbon steel bars are manufactured that are available in different sizes. the steel bars are cold finished and hot rolled and are available in different grades such as A311,1144,12L4m11L17 and more. These bars are finished by polishing, drilling, turning, sawing, grinding, welding or chamfering.

But, why carbon steel!

Carbon steel is everywhere and is used in almost all industries. Carbon steel is reliable, easy to weld and is available at cheap prices, thus they are everywhere. Moreover, carbon steel is available in four categories that allow buyers to choose the category according to its demand and need. Low carbon steel, high, medium and last is ultra-high steel are the four categories of carbon steel.

However, there are different types of steel available such as stainless steel but usually, industrialists preferred carbon steel. Carbon steel and stainless steel bars both have a different percentage of iron and carbon. The carbon percentage in stainless steel is between 0.2-2.1 percent which may vary according to the grade of steel. Here, some other materials such as chromium, tungsten and other are added according to the purpose. These materials thus change the physical properties of steel such as tensile strength and ductility.

In carbon steel, the main alloy is carbon and other elements are not in a high percentage or even they are not defined. Thus, the carbon steel bars have a low melting point, better heat distribution, excellent durability, malleability and more.

Types of carbon steel bars

Carbon Steel bars are used in applications such as Frame construction, Home appliances, Ornamental pieces and Major works such as building construction, in commercial and domestic uses. In all such applications, different kinds of carbon steel bars are used. The varieties of bars are as follows:

Round bars- these bars are important in machining industry to create automotive components and machine parts.

Flat bars- such bars are used where the no natural elements come in contact with the bars such application are life, underground stations, and escalators.

Hexagon bars- they are used in general purpose applications and are used in construction industries where they can be used to machines carrying weight due to their good strength.

Square bars- these bars have excellent wear resistance, strength, and hardness. Industries where medium and large size components are manufactured to make use of carbon steel square bars. Machinery, equipment, and fasteners are the common applications where square bars are used.

Thus, carbon steel bars are more used and manufactured to be used in such applications. 

Distinction between Stainless Steel and Aluminium.

Stainless Steel and Aluminium are the 2 metals which are used in day to day life. They are like an inseparable element from utensils in the kitchen to screw in cars you can see it everywhere. Stainless steel and Aluminum are similar in appearance, but they have distinct characteristics that make them unique. In this article, we will discuss the characteristics which make them different from each other.

1.      Strength & Weight

Stainless steel and Aluminum are both strong materials, but steel is stronger. However, aluminum is almost 1/3rd of the weight of steel, it has a higher strength to weight ratio. When both strength and lightness and are needed, aluminum is an ideal choice. Hence aircraft and bodies of automobiles are made from aluminum.

2.      Cost

Stainless Steel is expensive compared to Aluminium; however, both can be purchased at affordable prices and both are highly recyclable environmentally-efficient materials.

3.      Corrosion Resistance

Both aluminum and stainless steel have corrosion resistant properties, however stainless has an edge because it is partly manufactured from chromium. The chromium in stainless steel offers it what is primarily an invisible shield against corrosion. when stainless steel will rust, this protective layer takes the strength of it. Once the rust is scrubbed away, the chromium shield simply renews itself.

Aluminum doesn't rust a similar manner steel does, however, it does corrode. aluminum also has a defend – a thin layer of aluminum oxide – that protects it from rust. However, this shield doesn't protect the metal from alternative types of corrosion.

4.      Conductivity

Stainless steel is a bad conductor compared Aluminum. Aluminum exceeds stainless steel in both electrical and thermal conductivity. The reason why aluminum used for things like cars, air conditioning units and even high-voltage power lines.

5.      Composition

Stainless steel is an alloy made up of iron, nickel, manganese, copper, and between 10 to 30 percent chromium oxides. Because it does not allow liquid or air to pass through it the resistance to corrosion is increased. 

Aluminum is a natural element and has high oxidation and corrosion resistance due to its passivation. 

When aluminum is oxidized, its surface will turn white and sometimes pit. Aluminum may corrode rapidly with catastrophic results, in extremely acidic or basic environments.

6.      Malleability.

 Aluminum is more malleable and elastic, making it easier to cut and form. This quality makes it great for projects like cooking pots and pans and tools. 

Stainless steel can be more difficult to work with due to its resistance to abrasion and forming, which means it is ideal for heftier projects like roofing, major appliances, computers, skyscrapers, and bridges. 

7.      Spark-ability. 

If you want to know the immediate difference between the two hard metals, subject each to a grinder. Stainless steel will give off sparks, while aluminum will not.

 While each material has a specific job both aluminum and stainless steel are important metals.

Everything you need to know about ball valves

Ball valves are one of the far and widely been forms of transportation used across the world including pipelines. You might have very well seen that the pipelines are used to transport huge gallons of gas and liquid products quite efficiently. To stay effectively, the pipelines necessitate a special piece of the element so as to regulate the flow of gas and liquid in the pipe which is termed as ball valves. Ball valves are similar to mechanical switches and have the ability to turn pipeline off and on, in another word they act as a controlling mechanism for the precise flow of product through the pipelines.  Everything you need to know about ball valves is briefly explained in this article.

What are the valves?

Valves are similar to a mechanical device which is used to either full or partially block the pipeline. One such example of the valve is faucet which gets easily turned off and on just by activating or sliding it that eventually allow water to flow through it. The leading manufacturer and suppliers like the citizen Metals make the utmost high quality of ball valves that makes it reliable to use it for performing industrial as well as commercial operations. Faucet generally contains a ball valve.

The ball valves are prominently been used to regulate not only gases but also liquids and fit precisely in any mechanism or machine that is used to transport product via a pipeline.

How a valve gets made?

The ball valves are generally made using the stainless steel. The inner part and the outer part are called body and seat respectively. The outer part frequently contains a metal casing or plastic casing so as to provide a complete sealing and the inner part get fit into that seal that ultimately let the valve close. It is just like the manual lever and another type of mechanism used to control the product inside a pipeline.

According to best valve manufacturer, the most crucial aspect of the ball valve is that the switching off of the valve blocks off even the smallest of the liquid and gas amount and does not allow it to escape. That’s why top manufacturer makes the ball valve keeping in mind that the valve gets sealed completely and perfectly to keep all of the gases and liquid inside.

Working on a ball valve:

Ball valves are all durable and performing after lots of cycles and are reliable too. It gets open when the hole of the ball is in alignment with the flow of product and it gets closed when pivoted at 90 degrees by a handle. The valve handle lies horizontally with the flow arrangement and is at a 90-degree angle to the closed visual corroboration.

Since they are made of metal as well as plastic it can withstand a temperature of about 1000 bar which is around 752 degrees F depending on the material and design. The size of the ball valve is around 0.2-48 inches and the insulation on tape prevents it from damage.

You can buy the ball valve at an affordable price from the reliable online store. 

What is perforated stainless steel?

The perforated stainless steel metals are generally a form of metal sheets, which gets stamped and punched using an advanced quality machine so as to create an outline of holes. They are also widely known as perforated plates, perforated sheets, or performed screens that are commonly manufactured using cold rolled steel, stainless steel, aluminum, and many more materials.

The perforated stainless steel first gets developed around 150 years back for top class industries as means of straining coals. Initially, the perforated procedures are inefficient and involve a good number of manual labors for punching individual holes patterns into the metal sheet. With the passage of time and technological advancement, the procedure got improved via the use of machinery exploiting into punching needles in specific patterns.

How perforated steel gets made?

The manufacturing procedure for perforated steel gets started with a metal sheet. The metal sheet is generally, flat and thin, and can be bend and cut into various shapes. The thickness of metal sheet gets specified with gauges; the sheet gets thinner with the increase in gauge number. The metal sheet is measured in mm across the world.

The most common technique used in perforation of metal is a rotary pinned roller. It is basically a large cylinder with pointed needles that are sharp on the outer side so as to punch holes into sheets. When the sheet run over the perforated roller, it rotates repeatedly, thereby punching holes while pressing sheet.  The roller needles, which are capable of producing holes of various sizes when heated simultaneously, get melt in forms around the perforation.

Another method is known as “die and punch” method, during the process the sheet gets repeatedly pressed with needles onto metal thereby punching holes in the sheet. The residual pieces get shear off after punching and the face gets smoother. This method is considered efficient and it can perforate larger surfaced of metal sheets very quickly.

The most advanced and reliable method available in the market is laser perforation used by the Anil Metals. The procedure is really sophisticated and accurate but it also an expensive one. The laser perforation offers results similar to that of rotary pinned perforation, maintains a higher degree of consistency, and can control over pattern and hole sizes with hot needles.

Benefits:

Perforated stainless steel sheets are widely and broadly use in contemporary architecture as it lends creative and unique designing techniques. Some of the practical benefits are-

Climate control and sun protection- The perforated sheets are exceptional at offering space with good airflow and they are frequently used as screens from sun protection that require ventilation in rooms. They appear to be an utmost designed element with permeable nature allowing free movement of fresh air resulting in energy saving on air conditioning, ventilation, and heating.

Noise reduction- The perforated stainless steel sheet is used as a noise reduction material for roofing and wall systems. They are capable of limiting the unpleasant effect of noise in the noisy environment.

Balustrade screening panels- Perforated stainless steel are used as a stairway, balustrade screen and balconies panels that offer protection.

You can buy it from the official store of a trusted and reliable company.

All You Need To Know About Stainless Steel Pipes

Are you willing to buy a stainless steel pipe product and do not know where to buy? If yes, then you are at right place. Bhansali Overseas is a leading supplier and manufacturer of stainless steel product. They offer a high-quality product to their client at market leading price. The stainless steel pipe is always in demand as it comes with various features like superior finishing, good toughness, high strength, creep rupture and tensile property and more. It is designed in custom made size and dimensions and as per the specific demand of the client. This SS pipe is available to meet the international and national standard and various industry norms. This pipe is used in a number of industrial applications.

It comes in two types: seamless and welded. Stainless steel of Seamless pipe is used in the applications that require internal pressure within the pipe such as process equipment, water treatment, and marine applications. The stainless steel pipe of welded type is used for structural applications that are exposed to the corrosive environment and other external applications including handrails, poles and support piping etc.

Specification of Stainless steel Pipe:

It is available in various grade and dimensions, you can buy it as per your specific demand. The stainless steel pipe comes in various grades like ASTM, ASME, 304/304L, 309S, 309H, 316/316L, 317/317L, 310,321,420 and other equivalent standards. It is available in various surfaces finishing like bright, pickling, annealing, mechanical and manual polish. This pipe is available in many forms like round, square, rectangular, hydraulic etc and it has a plain, beveled and threaded end. The length of the stainless steel pipe is varied according to grade and dimensions. The standard size has ½”, thickness lies in 0.5mm to 50mm and diameter 6mm to 680 mm.

It is available in many types like adapters, elbows, flanges, tees, cross, caps and plugs. The stainless steel alloy contains the chromium and nickel content and little bit molybdenum content. The stainless steel pipe can withstand extreme pressure and temperature conditions and offer longer service life.

Applications of Stainless steel pipe:

·         Stainless Steel 304L Pipes is used in Equipment Manufacturing, Mining, Oil Refineries, Chemical manufacturing, Steel and Aluminum Manufacturing, Utilities and Transportation, and Industrial Construction.

·         Stainless Steel 904L Pipes is often used in utility scrubber assemblies, acid and fertilizer production equipment.

Testing and packaging:

If we discuss its packaging the stainless steel pipe is packed in wooden boxes/pallet/cases and it is wrapped in bubble and aluminum foil in order to protect from damage, during the delivery process. Before dispatching end product to the client it is approved by third party inspection report, NABL laboratory test and other standard test certification. These pipes are strictly subjected to test like hardening test, radiography test, ultrasonic test and other.

We are manufacturing this stainless steel pipe product by using premium quality raw material and using advanced machinery to ensure the product in terms of quality. You can buy this product from our online and offline market vendors as per your requirement and you can make payment as per your ease. We are assuring to deliver precise and flawless stainless steel pipe product. This is all about the features and specification of the stainless steel pipe product. Before you buy, make sure it fulfills your entire industrial requirement.